Molded Components
Complex medical devices demand precision integration. Parts, materials, and components must be flawlessly integrated to serve the device’s sole purpose: to provide therapy for the patient.
Heraeus Medevio provides best-in-class molding services to provide the component integration needed for device connectivity and performance. Our engineers are industry experts - they understand each unique customer need and develop integration solutions that bring designs to life in the critical assembly phase.
No assembly challenge is too difficult for Heraeus Medevio. With our expertise in metals, implantable materials and polymers, we solve our customers’ most complex molding and integration challenges. With proven expertise in thermoplastics and micro-insert molding, Heraeus Medevio provides the expertise you need to engineer reliable molded assemblies for critical lead connections.

The scope of Heraeus Medevio's extensive molding engineering services include:
- Specialized in implant grade resins (biocompatible resin, high-performing)
- Precision micro-machined components
- Micro metal insert overmolding
- Molded proximal connectors for leads
- Molded distal electrode arrays
- Integrated molded assemblies with lead bodies
- Vertical integration for all up or downstream assembly needs
Polymer Processed Materials from Medical Grade to Complex Engineered Resins
- Biomedical Polyurethane (Elast-Eon®)*
- Polyetheretherketone (PEEK)
- Polyphenylene Sulfide (PPS - such as Radel®)*
- Polysulfone (PSU)
- Polyurethane (TPU - such as Tecothane®)*
- Thermoplastic Elastomers


